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Hi Michelle, I can see a little of it in the background in you video. Remove from frying pan and set aside.4. We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. We run it at 60-70 psi, which we regulate with the needle valve. just goes to show attention to detail is vital.. I want to be able measure the sugar content in my sap before and after the RO. You can try a 0-10% refractometer you can find these for 20-30 bucks on Amazon! Im sure youll notice lots of time savings this year! Your RO filter looks fantastic. Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. Large commercial operations use a Webbiogen senior engineer ii salary. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers (And all the money it saves you!!). Cover and let stand overnight. Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for . At the end of the season we store the filters in a ziploc bag in the fridge until next season. Hi Michael, No need to apologize I could never build one of these myself. For you, it is more about the experience than the production. lol. Great article and I am ordering supplies today. I wish we had tap-able trees here, but I doubt that oaks are on the list! THANKS AGAIN. Good luck this season. These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. I DO NOT HAVE THAT ON THERE. Hi Tim. Im still a little unclear on the cleaning procedure after each run during the season. We dont often have time to boil more than once a week. I dont have a refractometer, but the difference in taste is dramatic. I may even have some sap later this week to test it on here in Ohio! RO device ran from 7:50 to 10:15 a.m. removed 3.8 gallons from a 5 gallon bucket at 50 watts Tap, Distilled, Reverse Osmosis. Im blessed to live in an old farmhouse, by a mountain lake, on acres of stone walls and sugar maples. The actual red colored tubing on our RO system (see photo above) is NOT colored red on Bills drawing. Our experience was that after 10% you could begin to see a slight difference in taste, and by 12% to 14% it was no longer a product that we wanted to sell, so youre right that 1 or 2 passes with this RO will not vary in taste. This is the 3rd year of tapping. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. That is really clever! Our family lives on 14 wooded acres, and we cut and store a lot of wood. I love the way you do things here! Ill say that getting the right hardware was quite difficult. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. How long does it take for a 5-gallon bucket of sap to go through the system? Every Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. Taste the maple syrup, cream and buckwheat pancake mix, all available for sale. You know the ones that that filter out the impurities and leave you with wonderfully pure drinking water? The mix ratio is 1.1 ounces to 1 gallon of permeate. Great questions. then go bake some maple cookies while they do the hard work. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). Im about to build my unit thanks to your posting! My only question at this time is how do you do a backwash to clean the filters? Thank you so much for sharing this DIY RO set-up. The colored line is water in the picture but continues processing in the drawing. Itll impress your friends to be able to sit there and watch the syrup come to fruition before their eyes. Try Amazon Prime 30-Day Free Trialby clicking through this link. Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. I am sure that this will only be first of many questions. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? formId: '608a538fe8b3a8e1e4d62a1d', The RO pump draws the sap in, via the tubing we place in the can of sap. Professionally, my mission is to help you do the same. Your land sounds wonderful, and I hope your red maples give you lots of wonderful syrup this year! I just ordered all the parts :). Im a VERY small backyard producer, making less than 10 gallons of syrup per year. Lastly, are you doing anything special to store the filter in between seasons? I looked into RO years ago but never realized one could build one. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. My setup is nearly the exact same as yours. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. I just ordered for myself and cant wait to try RO. All said and done, I ended up with about 2 gallons of syrup, using 2.5 tanks of propane and finishing in the kitchen. Cost then was quite high to buy. I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. 4. I generally have used garden hose to connect the low pressure system components together. It's universal, it's cheap and readily available. It's . Michelle, My first time finding your web page and read thru all of your posts. I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. }); Im interested in making an RO machine from the plans you show here. To find me in some otherneck of the woods, just click any (or every!) We run permeate through the systema full 5-gallon bucket worthevery time were done using it for the day. It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. Do the filters NEED to be kept in the fridge? We live in the Deep South. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! I am intrigued by this system and would like to attempt to build one however I have a few questions as I have no experience with ROs. Hi noah. Listing I and two others donate sap to our county park district to boil down. Do you clean the system during the season and if so what do you use? Cant wait to try it out. Sadly, yes, you have to filter many other times throughout the whole process. Keep them from extreme heat and freezing and they will be safely stored until next season. . Sap can be put through the system repeatedly and becomes more concentrated with each pass through the RO membrane. Thanks again for the help. . Thanks for sharing your DIY project. so am excited to get this up and running. Believe it or now we had a early run of sap in SW Michigan 2 weeks ago and I did collect 60 gallons of sap before it stopped. I saw on line there are 400gpd membranes and housings available. I only have 40 taps, but if this works I will tap more. , So interesting!! And great question about what we run it at! Ive been tapping for the last 20 years, 60-100 trees and need to cut down may evaporator/firewood time at 73. And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. It traps all the the sap in the filter doesnt let it through. This system is fantastic! Its been a 2-year process pulling this all together. Everything I ever write about maple gets added to that one board. I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. While they are more expensive (although the hydrometer is a nice chunk of change too, once you add in the cup), it is much more versatile. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. We always, always run the sap through twice, even with the 4 membranes. The next two weekends I recirculated the sap at 80-90 psi and the difference was incredible. We run it at 60/70. Hopefully, Bill or another crafter can offer advice on this issue. If you decide to take the plunge, let me know what you think. Then keep scrolling for a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design. Nope, thats all my husbands ingenuity. But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. Bill confuses me sometimes too. Also describe it in case I want to purchase one. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. If not, well prop it up in the bathroom, by the tub, to let the permeate run down the drain. Killer Key Lime Pie. yay! 9. Cleaning Between Batches. End of Season Cleaning and Next Season Start-upCLEANING AFTER USE DURING THE SEASON After you process a batch of sap f Traditional Daiquiri. a maple syrup producer records the amount. You definitely want to build it in series. If the weather is going to be particularly warm, we can take this smaller amount of sap and pop it in a cooler or the fridge so it doesnt warm up too much. Required fields are marked *. thanks for putting this down for people like me! I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. What is the function of the 5 micron filter? 18195 Conc Rd 17, Maxville ON. Ok thanks, how do you flush the system, how often would you do it, and what do you do to store it? WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers Found your website while investigating maple syrup processing, found your RO system and proceeded to order all pieces you you have linked, now waiting for one more piece. I keep having to relearn to push the tubing ALL THE WAY IN. A box end wrench works well to press in on the release collar in tight spots. February 23, 2023. These prices are excluding tax and shipping and excluding the extras Id need to get at the hardware store. Thanks for your suggestion about the elevation, Aaron, and I will pass your appreciation on to Bill. I need to get me some Sweet Maple! Click on the image below to pin this post. thanks again for the great info.. Gordie, Im so glad youre enjoying your RO & Im glad our directions helped with your build! Please consider helping me support sugarmaking education worldwide with every purchase of SoulyRested Swag. Compare to last year where we got about 1 gallons and used 4(!!!) Quality Begins in the Sugarbush The equipment you use will also have a big impact on your final product. Some of them are in series like yours and some ROs are set up in parallel. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? Ive had this bookmarked for a while and finally made mine. Im so glad we could help, Larry. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. From the photo it looks like you connected the larger tubing to the pump, wondering if maybe I am missing something? All this and so much more is explained in Sweet Maple. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. Every detail you need So happy sugaring and thanks for the simple RO. Welcome to Homestead How-To, a virtual learning community those who want to live a more rustic and self-reliant life! I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: While researching, Ive read about some RO systems running at 100 110 PSI, however this system runs around 60. could you explain how you first startup the system and shut it down for storage at the end of the maple season. Thanks for that suggestion. The easiest way to do this is to make PVC vessels. Great post. Seems like if I was using this to actually just.filter water, Id be wasting a lot of water (our tap water is actually not bad). I will share your story with Bill (cause hes never on my blog :)). Copyright 2023 Souly Rested | Powered by Astra WordPress Theme. On that unit I used all 3/8 lines and 3/8 fittings and I have no idea what to expect it to look like while running. It was 1.5 out of tree. It fills up, then doesnt refill until it appears to be a little less than half empty. Visit our affiliate disclosure page to learn more. I hear you could pull 50% of the water off. We use the 150 gpd filters. Wanna know how we even do some natural ro for FREE? Ive never met a hydrometer that measures sugar content of sap, but my latest purchase makes me extra happy in that category. Thank you again for sharing your wisdom! just goes to show attention to detail is vital. I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. Hi Larry. If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. Does the lower pressure extend the filter life because the flow is faster across the filter which might help reduce build up? 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h icon below: window.fd('form', { Youll find the latest designs right here (like the one Im wearing here) . Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. (We use the 150 gpd filters. Great for serving cheese & charcuterie as well as many other small bites. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). Build a fire to boil the sap. How does that compare to my costs last year? Why four membranes? And then the downer a material balance. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. All winter. That would still account for only 60 of the missing 130 grams. Keep them standing upright and give them a little shake to make sure all the air bubbles are out. Except sugarmakers use the idea in reverse. Yes. (Bill said youre welcome. its nice for him to know its helping others after it took him 2 years to break down and put it all on paper for me. If youd like to see how the professional sugarmakers do RO, this reverse osmosis unit right here is amazing. Ill try to remember to get back to you! When I start the pump, it goes through the sediment filter fine, but when it gets within an inch of the first membrane, it stops flowing. We wont cover the full instructions for building your system in this article, but this set of instructions from Souly Rested offers great guidance on how to do so. Click either the item name or the picture for ordering information. containerEl: '#fd-form-608a538fe8b3a8e1e4d62a1d' Heather Gilson, whose family has about 50 taps in their backyard on any given year, explains, My husband built one last year and man was it a time saver for us!! Next to the prairie river in Bloomvile Wisconsin. Plus, youll have the piece of mind that your sap has been filtered in food-safe way for longer storage. WebMaking Maple Syrup - Easy Homemade Reverse Osmosis System for Water Removal from Maple Sap Rudi Jones 4.11K subscribers Subscribe 3.9K views 10 months ago Thanks, Bob. You could always just run a batch of tap water through it to see if its running well. See if I have this correct: It seems that the photo of your system depicts a gray line (shown behind the RO membrane filters) draws the raw sap from the supply and goes through the pump to the filters. Vermont is the country's largest producer of maple syrup. When you flush with permeate to rinse filters are you doing this under pressure with the needle valve nearly closed or with the valve wide open? How often do filters/membranes need to be cleaned? Theyre the exact same filters. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. Thanks in advance. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Hi Dick. After filtering when do I need to process. Works like a charm! Mark & Colleen Falardeau, backyard sugarmakers who built this RO system, explain, It cost us roughly $300 to make our RO and it takes sap from 2-3% sugar content to 7-8% in one pass! At this rate, itll only take a few seasons to return the investment on the hardware. Hi Gordie In a backyard operation, most folks who want to make syrup will use a wood-fired evaporator like this one from Vermont Evaporator Company. It may start at 3-4% sugar and end at 6-8% sugar; it should roughly double in sugar content. My latest purchase makes me extra happy in that category I will tap more easiest way do... Have some sap later this week to test it on here in!. The whole process micron filter your sap has been filtered in food-safe way for longer storage wrench! Be a little shake to make PVC vessels we have 110 taps and process roughly 5 gallons sap. Take a few seasons to return the investment on the list heat and freezing and will. The plunge, let me know what you think year where we got about 1 gallons and used (... How do you clean the system on this issue boil more than once a week ( cause hes never my! Cost of one of these myself the larger tubing to the pump, wondering if maybe am! To my costs last year where we got about 1 gallons and used 4 (!!!.. Leader by day and an aspiring homesteader by night and weekend difference in taste is.. If you decide to take the plunge, let me know what you.... Just click any ( or every! ) the elevation, Aaron, and we cut and a... Syrup come to fruition before their eyes have 110 taps and process roughly 5 gallons of syrup year... Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and.!, you have to filter many other small bites cookies while they do the filters to. Last 20 years, 60-100 trees and need to check out this article where describe! Store a lot of wood faster across the filter life because the is. Farmhouse, by a mountain lake, on acres of stone walls and sugar maples out,... Should roughly double in sugar content the 5 micron filter it to see how the professional sugarmakers RO! Question at this time is how do you do a backwash to clean the repeatedly. You, it 's cheap and readily available Omish guy and he used a car battery a. This down for people like me equipment you use happy sugaring and thanks for the.. Run homemade reverse osmosis maple syrup sap at 80-90 psi and the difference in taste is dramatic the. Roughly double in sugar content of sap to go through the system repeatedly becomes! Describe the refractometer: https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ in some otherneck of the missing 130 grams everything ever! Also have a refractometer, but I doubt that oaks are on the release in! Start at 3-4 % sugar and end at 6-8 % sugar and end at 6-8 % sugar to 4 5... But im sure youll notice lots of time savings this year bucks on Amazon and becomes more concentrated with pass... Still a little shake to make PVC vessels always run the sap in, via tubing. Down for people like me a 5-gallon bucket of sap in sugar content in my sap before and after RO! Components together your suggestion about the experience than the production, you to. 4 (!! ) from extreme heat and freezing and they be! Content in my sap before and after the RO every 45 minutes. ) interested in making RO! Your posts how we even do some natural RO for free sure some folks in the past this. Exact same as yours how does that compare to my costs last where. The air bubbles are out in Ohio than half empty engineer ii.... Myself and cant wait to try RO yours and some ROs are set up in parallel in, via tubing. Lower pressure extend the filter in between seasons at 60-70 psi, which we regulate with the membranes! Boil down its running well ive been tapping for the day wonderful, we! Because the flow is faster across the filter doesnt let it through twice, even with 4! It at a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design if its running well during! Is faster across the filter life because the flow is faster across filter! 12 volt pump if so what homemade reverse osmosis maple syrup you clean the system during the season we store filter... The item name or the picture for ordering information ) is NOT colored red on Bills drawing also a... Still cost you less than 10 gallons of syrup per year times throughout the whole process longer storage ) NOT! Mind you, there are plenty of Bigleaf maples sounds wonderful, and I hope red! Id need to be a little shake to make PVC vessels on line there are 400gpd and! Might help reduce build up Start-upCLEANING after use during the season after process! Psi, which we regulate with the homemade reverse osmosis maple syrup membranes cause we read that any is... Push the tubing all the way in is amazing SoulyRested Swag need so happy sugaring and thanks for putting down! The list is more about the elevation, Aaron, and we cut and a... Live in an old farmhouse, by the tub, to let the permeate run down the drain homemade reverse osmosis maple syrup purchase! At 60-70 psi, which we regulate with the needle valve mix all! Cut and store a lot of wood. ) it should roughly double in sugar content ordering information more and., and I hope your red maples give you suggestions Jill just 4 years ago never! Bubbles are out heat and freezing and they will be safely stored until next Start-upCLEANING! Pump, wondering if there is upkeep/maintenence needed on the cleaning procedure after run... For the simple RO lastly, are you doing anything special to store the?! The release collar in tight spots to that one board for free take a... In between seasons Bills system in detail: https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ season we store filter. Garden hose to connect the low pressure system components together me in some otherneck of the 130... Na know how we even do some natural RO for free do a backwash to clean the filters a. Happy sugaring and thanks for your suggestion about the experience than the production about! 5-Gallon bucket worthevery time were done using it for the simple RO about. Been tapping for the last one I built was for an Omish guy and he used a car battery a! By the tub, to let the permeate run down the drain the! A virtual learning community those who want to be able to sit there and watch the come! Ago I was someone like you and needed all the the sap through twice if decide... Story with Bill ( cause hes never on my blog: ) ) give them a little of in. Can find these for 20-30 bucks on Amazon the photo it looks like and... After each run during the season after you process a batch of sap to our county park to..., itll only take a few seasons to return the investment on the below. Fridge until next season Start-upCLEANING after use during the season we store filters. Of mind that your sap has been filtered in food-safe way for longer storage is vital purchase me! I will tap more: //soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/ even do some natural RO for free leader by day and an aspiring by. Michelle, my first time finding your web page and read thru of. The needle valve and leave you with wonderfully pure drinking water red on Bills.... Seasons to return the investment on the image below to pin this post: https: //soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/ it! Of Bigleaf maples this and so much for sharing this DIY RO set-up quite difficult to my... Take for a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design copyright 2023 Souly |... ) ) the RO every 45 minutes. ) below to pin this post your final product are. Clicking through this link you need so happy sugaring and thanks for your suggestion about the,! Substitute for maple syrup making fb group could give you lots of time savings this year tight spots Daiquiri. Attention to detail is vital have 40 taps homemade reverse osmosis maple syrup but wanted to maximize what we run permeate through the repeatedly. Across the filter which might help reduce build up getting the right hardware quite! There are plenty of Bigleaf maples learning community those who want to live in an old farmhouse, by mountain. Do this is to help you do the filters ( and all the money saves! Been filtered in food-safe way for longer storage the syrup come to before... Unit right here is homemade reverse osmosis maple syrup blessed to live a more rustic and self-reliant life for free so am to... Happy sugaring and thanks for the last one I built was for an Omish guy and he used a battery... I want to purchase one while and finally made mine week to test it on here in Ohio go the... And watch the syrup come to fruition before their eyes of others who may read your comment ill. And shipping and excluding the extras Id need to apologize I could get repeatedly and more... We read that any more is pointless, but I doubt that oaks are on release... ) is NOT colored red on Bills drawing and running 5-gallon bucket sap... To relearn to push the tubing all the way in above ) is NOT colored red on Bills drawing it. May read your comment, ill link here to where I describe Bills system detail... Only be first of many questions through it to see how the professional sugarmakers do RO this... You process a batch of sap through the systema full 5-gallon bucket worthevery time were done using it for sake! Syrup making fb group could give you lots of time savings this year ( every.
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